Intelligent Application Common Problems Faced by Garment Factories with 200 People or Less - Automation and Lean Transformation

Factory without planning:

The factory area is small, large-scale automated equipment cannot be accommodated, the floor is too low for hanging logistics lines, and the space utilization rate is low. The layout of the five major modules is unreasonable. Poor connectivity, wasting transportation time.

Less automation equipment:

There are few automated sewing equipment, and quality can only be ensured by skilled workers. It is difficult to recruit technicians, and the time and personnel costs are high. There is automated equipment, but the layout and quantity of the equipment are unreasonable, and production efficiency has not improved;

The process layout is unreasonable:

There is no assembly line formed according to the clothing style process, and secondary backflow is serious; there are many and far off-line processes, and the transportation cost is high;

5S management chaos:

Various tools are not arranged in categories, have no labels, and cannot be managed visually. The equipment is not cleaned after the work is completed, which can easily cause equipment damage and delay the construction period.

The infrastructure construction of the clothing factory is backward, the management is fragmented, there are data silos, and the progress of intelligence is slow.