News

2019/10/15

Jack steps up Intelligent manufacturing development: Intelligent automatic production line

When talking about the production line in the workshop, what picture comes to mind? A roaring factory? Dirty and messy environment?

Driven by industry 4.0, the Internet of things, big data and other technologies, intelligent manufacturing has become an overwhelming mainstream, and even the production line in the workshop is gradually becoming intelligent.

Traditional production, manual manufacturing, mold differences, low precision and poor stability. In order to solve these problems, Jack invested more than 100 million yuan to build the industry's first fully automated casing production line.

The production line is undertaken by the Dongfeng Equipment Manufacturing Plant and consists of a casing line and a baseplate line. The automation of sewing machine casing production is realized through the effective integration of automatic logistics system, flexible processing unit and online measuring system. Improve efficiency, reduce labor costs, and increase accuracy and stability.

At present, Jack already has 3 intelligent automatic production lines, two lockstitch production lines and one overlock production line, with the maximum design capacity of 50,000 units per month:

1. Lockstitch Production Line

Investment of 120 million yuan, and the designed production beat is 1 minute / pcs, consisting of 5 processing center flexible lines, 5 specialized machine lines and 3 specialized machines, the highest precision can reach 0.008mm, the maximum monthly capacity is 32,000 units.

2. Lockstitch Production Line

Investment of 100 million yuan, and the designed production beat is 2 minutes / pcs, consisting of 6 processing center flexible lines, 4 specialized machine lines and 1 specialized machine, the highest precision can reach 0.008mm, the maximum monthly capacity is 16,000 units.

3. Overlock Production Line

Investment of 50 million yuan, and the designed production beat is 6 minute / pcs, consisting of 3 processing center flexible lines and 1 specialized machine line, the highest precision can reach 0.008mm, the maximum monthly capacity is 6,000 units.

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The use of intelligence makes the manufacturing workshops more and more efficient and smarter! Believe that in the future, Jack will create more "intelligent production lines" and create more intelligent products through these production lines to help digitally upgrade garment manufacturers!